Schaeffler Germany

Our Solutions for your production success

Schaeffler ELMOTEC STATOMAT solutions are based on in-depth series experience and stand for the highest product quality.

Our Solutions

In addition to individual production, our comprehensive range of services and equipment portfolio also includes stand-alone machines that can be individually combined to automated production cells. We offer fully automated production lines especially for the requirements of series production. The manufacturing solutions from Schaeffler ELMOTEC STATOMAT combine many years of know-how in the field of winding technology with state-of-the-art automation technology.

Semi-automatic systems to support manual manufacturing processes. For highest quality and process reliability as well as for increasing economic efficiency.
Modular machine concepts enable use as a stand-alone machine or as part of an automatic production line.
Ideally synchronized manufacturing processes enable stators with the highest copper fill factors without wire damage.
With our modular machine and equipment portfolio, as well as extensive automation expertise, we realize production lines for the highest volumes.
Winding technology for optimized performance
Flat Wire Wave Winding
  • Compact motor designs for highest power density
  • Patented “U-Shape” technology
  • Up to 10 wire jumps without the use of “special pins”
  • Elimination of critical manufacturing steps for maximum process reliability
  • Minimal number of welding spots

With the innovative flat wire wave winding, we help our customers to realize even more efficient drive concepts and to set new benchmarks in the field of power density.

Innovative solutions for the electric motors of the future

Winding technology is a crucial manufacturing step in the production of stators. A compact design and maximum filling ratios without damaging the wire are the key quality features. Our innovative solutions in the field of winding technology help to preserve resources and energy.

Whether stators for drive motors, industrial robots, wind generators or washing machines, we can rely on decades of experience in the construction of special machines. However, we are not satisfied with the status quo. In order to advance winding technology and set new benchmarks, we are always on the search for new challenges. In our development work, we always focus on maximizing customer benefits. The patented flat wire wave winding for the production of stators for the electrical drive train, for example, is aimed precisely in this direction. As a global pioneer of this technology, Schaeffler ELMOTEC STATOMAT covers a large power spectrum up to 900 volts. This winding technology is particularly efficient due to its flat winding heads and high slot filling factor. A high number of windings ensures an optimum torque curve with maximum peak values. In addition to the performance advantages, the flat wire wave winding technology is also characterized by very few welding points. As a result, the manufacturing process is both fast and efficient as well as process-reliable. The high savings in energy and CO2 make this technology ideal for the automotive production of the future.

Our solution for your production success
Are you interested in our innovative production solutions?
Our experts will work with you to find exactly the right production solution, tailored specifically to your requirements.
For a moving future

Electric motors move the world. A large number of customers from a wide range of industries worldwide rely on the proven performance of Schaeffler ELMOTEC STATOMAT equipment.

Global and National
Our partners and Cooperations
ELMOTEC STATOMAT maintains a close cooperation with renowned suppliers and strong partners. These cooperations allow our systems to score with the most economical components for precision, quality and durability.