Schaeffler Germany

Innovative winding technology for highest production quality

For more than 70 years, the ELMOTEC STATOMAT brand has stood for innovative solutions in the field of winding technology. Together with our customers in the industrial and automotive sectors, we develop individual solutions of highest quality and reliability.

Winding technology is the central technology in electric motor production. With our know-how, we enable our customers in the industrial and automotive sectors to produce electric motors that meet the highest requirements in terms of quality and performance.

“Machines from ELMOTEC STATOMAT stand for precision, efficiency and quality. Our company faces new challenges every day to further optimize winding technology for the production of stators for a wide range of applications.”

Thomas Burst, Managing Director Schaeffler ELMOTEC STATOMAT

Round wire winding technology

The proven round wire winding technology is suitable for a very wide range of stator types. With many years of experience in the field of the most diverse winding technologies, from linear winders to insertion technology. Together with our customers, we find exactly the best solution that ensures economical and reliable production.

Highlights on winding technology from Schaeffler Elmotec Statomat
Innovation, precision, quality
Over 50 patents for pioneering winding technology

Our patented winding technologies in the field of round wire and flat wire technology ensure the competitive advantage of our customers.

Filling levels up to 88% due to crossing-free winding

Only by highest precision and process control it is possible to wind up to 30 parallel wires without crossing and to assemble them without damage.

Long-lasting equipment for sustainable production

Our machines are designed for maximum durability. Our machines reliably produce copper coils of the highest quality. And that over several product generations.

Flat wire winding technology

With the innovative flat wire winding technology, coils for stators can be wound with the highest possible fill factors. This technology is used above all where maximum performance with minimum weight is crucial. The first series applications in the field of traction motors for electric vehicles show that new benchmarks in efficiency can be achieved with flat wire winding technology.

Application in concentrated windings

“Innovation in winding technology is the foundation of our long-term corporate success. We are particularly proud that we were able to realize the first line of its kind with the final automation of the flat wire wave winding technology. This line helps our customer produce one of the most efficient electric drives on the market and set impressive benchmarks.”

Jochen Klee, Managing Director

Do you have any questions about our equipment or the services we offer?
Our experts will be happy to advise you on questions relating to our winding technology or special manufacturing processes for stator production.
Other manufacturing process steps

The ideal interaction of all manufacturing processes is the prerequisite for the production of high-quality and durable stators. At Schaeffler ELMOTEC STATOMAT, we offer processes that are optimally tailored to the needs of our customers. From interlinked individual machines to turnkey solutions.

Innovative winding technology for the production of compact electric motors with maximum efficiency is a decisive element for sustainable drive solutions in industry and e-mobility. With sophisticated automation solutions, these drives can already be realized today.

Global and National
Our partners and Cooperations
ELMOTEC STATOMAT maintains a close cooperation with renowned suppliers and strong partners. These cooperations allow our systems to score with the most economical components for precision, quality and durability.