Turnkey Solutions for Industrial and Automotive Applications
For Schaeffler ELMOTEC STATOMAT, technology partnership means being a competent partner for our customers in all project phases. Together, we define and implement precisely the solutions that optimally fit the needs of our customers.
Then we will find exactly the equipment that fits your design and requirements.
Then we will be happy to offer you a turnkey solution. What services can you expect from us?
Advantages of a turnkey solution
- Guaranteed quality
We already support you in optimizing your motor design. With our many years of experience, we know which obstacles there are to overcome on the way to optimal industrialization.
Layout of the production line, adapted to your premises
We support you with the production of first sample stators
We handle the project management for you and coordinate sub-suppliers
We commission the plant and train your employees
- Complete solution
We plan a complete solution with you that consists of stand-alone machines, agile manufacturing cells or a fully automated and modular production line, depending on your needs.
- Global partner network
With our global partner network, we realize worldwide projects. As part of the Schaeffler Group, we cooperate closely with the special machinery and toolmaking network. In this way, we ensure fast response times and local contacts.
- 14 locations worldwide, regardless of time zone
- 24 hours remote support
- Use of virtual reality glasses if required
Together with a strong partner network, we are the ideal partner for your worldwide electric motor production.
Schaeffler ELMOTEC STATOMAT has been part of Schaeffler Technologies since 2019. Together, we are able to realize even the most complex projects across multiple locations together with our customers. With our joint industrialization expertise, we offer turnkey solutions for your entire electric motor production. We not only offer state-of-the-art winding technologies for the production of stators, but can also provide solutions for all rotor production processes. No matter what level of automation you want for your production, we have just the right solution for you.
Your production plans include several locations, perhaps even spread over several continents?
- With 14 locations worldwide, we guarantee fast response times around the clock,
- 24-hour remote support, including the use of virtual reality glasses if required,
- As a general contractor, we have access to a worldwide network of suppliers,
- We offer production support for the optimal ramp-up of your production.
Together with Schaeffler, we have already successfully implemented demanding projects and are always ready to take on a new challenge together with you.
Are you planning your entry into electric motor production?
With a broad experience in a wide range of industries, from pump motors to compressor motors to traction drives, we are the ideal partner, from the first non-binding consultation to the joint planning of a turnkey solution, tailored to your individual requirements.
Highlights of our turnkey solutions which we have realized together with our partners
- Fully automatic production line for hybrid drives
- Fully automatic production line with flat wire wave winding
- Highly flexible stator production line for gear motors
- Round wire insertion technology for a high-performance electric axle
Are you looking for a strong partner to solve your industrialization challenge?
Fully automated production line for hybrid drives
- Linear winding machine with six spindles and automatic loading and unloading of the coils
- Cycle time of 24 seconds at 1,000 rpm for
- Integrated wire strain measurement (wire brake)
- Integrated wire force measurement and wire clamping
- Fully automatic assembly of coilformers
- Automatic contacting of the wire ends
World’s first fully automatic stator production line for an e-axle drive with flat wire wave winding
- Modular design for scalability from 20,000 stators up to 200,000 stators
- Upstream wire bending unit for optimized contacting and assembly of busbars
- Patented winding and expanding technology with integrated wire crossing function for optimizing the magent field and thus increasing efficiency
- Integrated laser welding unit for stripping, cleaning and contacting for high quality by minimizing wire damage and contamination of contacting surfaces
Highly flexible stator production line for gearmotors
- Optimized set-up capability with up to three tool sets on one line
- Reduced number of workpiece carriers
- Optimized ergonomics at manual workstations
- Optimization of process steps to achieve minimum winding head height
- Guaranteed mechanical filling factors of 84 to 86%
