Schaeffler Germany

Round Wire Wave Winders from ELMOTEC STATOMAT

Wave winding without wire crossings

With Schaeffler ELMOTEC STATOMAT’s patented round wire wave winding technology, both distributed and non-distributed windings can be generated.

Ideal for Alternators

The patented winding process also ensures that no crossing of wires can occur with parallel wires, thus ensuring an optimum winding and insertion result. The minimum winding head height is ideal for automotive alternators or starter generators.

Automatic production cells

The flexible wave winding inserting machines (WWEM series) also integrate the functions of automatic cover strip assembly, coil inserting station and intermediate forming. The shaft winders are available as stand-alone machines or as a module of a fully automated production line.

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Our experts will be happy to advise you on questions relating to our winding technology or special manufacturing processes for stator production.
Discover more winding machines

The portfolio of winding machines includes flyer winding, twist free winding, wave winding, linear winding and needle winding. We decide which winding machine is most suitable based on individual customer requirements.

By using flat wires, the fill factor, and thus the efficiency, of an electric motor can be significantly increased. With the innovative flat wire wave winding, drive concepts can be realised that set benchmarks in the area of power density. An ideal production technology for the challenges of e-mobility.

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Our partners and Cooperations
ELMOTEC STATOMAT maintains a close cooperation with renowned suppliers and strong partners. These cooperations allow our systems to score with the most economical components for precision, quality and durability.